Mathey-dearman 8SA Saddle Machine Manuel d'utilisateur

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Po Box 472110, Tulsa, OK 74147 USA
Toll Free: 800-725-7311
918-447-1288 office
918-447-0188 fax
www.mathey.com
8SA Saddle Machine
Part Number: 03-0108-000
Parts & Operating Manual
______________Machine Model
____________________ Serial #
REVISED: February 3, 2012
©Mathey Dearman, Inc.
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Résumé du contenu

Page 1 - Parts & Operating Manual

Po Box 472110, Tulsa, OK 74147 USA Toll Free: 800-725-7311 918-447-1288 office 918-447-0188 fax www.mathey.com 8SA Saddle Machine Part Num

Page 2 - Table of Contents

10 6.4 Adjust the oxygen and fuel gas regulator for the cutting tip size per the regulator manufacturer’s instructions. 6.5 Ligh

Page 3 - 1.0 Safety

11 Figure 5: 8SA Manual Saddle Machine Configuration Part #03-0108-000CE 9

Page 4 - 2.0 General Information

12 Table 5: 8SA Manual Saddle Machine Parts Table Item # Part Description Part # Qty. 1 Saddle 03-0108-001 1 2 Cap Ring (Not Shown) 03-0108-003 1 3

Page 5

13 Figure 6: Single Bearing Bracket Assembly Part Number: 03-0108-012 Table 6: Right and Left Single Be

Page 6

14 Figure 7: Double Bearing Bracket Assembly, Part # 03-0108-013 Table 7 – Double Bearing Bracket Assembly Part Identificatio

Page 7

15 Table 8 – TROUBLESHOOTING – SADDLE MACHINE Symptom Possible Cause(s) Corrective Action Machine is cutting out of square Incorrect Spacer Bolts

Page 8

16 7.1 Timing the Ring Gear to the Pinion Gears Adjusting of the timing requires the purchase of the 2 Axles (Figure 6 item 3 & Figure 7 it

Page 9 - 6.0 The Cutting Process

17 7.1.9.8 Place a 3/16” drill in the 3/16” hole of the Crank Gear and Double Sprocket (Figure 7 item 4) and drill completely through the Crank Gear

Page 10

18 Warning: Redrilling of the old Axle will severely weaken the axle. 7.1.10.9 Reinstall the 3/16” X1-1/4” long Spring Pin (Figure 6 item 11)

Page 11

19 Bearing Brackets assemblies leave the Ring Gear (Figure 5 item 3) they should not suddenly push the Ring Gear. 7.1.10.27 Reattach the Side and To

Page 12

2 Table of Contents Item Subject Page# 1.0 Safety

Page 13

20 7.2.13 Maintenance and Installation of the Left Double Bearing Bracket Assembly 7.2.13.1 Place the Left Double Bearing Bracket Assembly (Figu

Page 14

21 7.2.14 Maintenance and Installation of the Single Bearing Bracket Assembly For Right and Left Single Bearing Bracket Assemblies repeat st

Page 15 - 7.0 Maintenance

22 7.2.15 Final Assembly of New Drive Chains 7.2.15.1 Adjust the Pinion Gears (Figure 6 item 4) & (Figure 7 item 9) of the Single and Double Be

Page 16

23  Unauthorized modification and/or service of the Saddle Machine.  Use of non-original spare parts or non-specific components.  Lack of obser

Page 17

24 12.0 Warranty If any merchandise sold hereunder (except merchandise manufactured by other persons or firms) by Mathey Dearman, Inc. (the “Company”

Page 18

3 1.0 Safety Proper precautions should be taken when using this machine or any and all other heavy cutting and welding equipment. A little common s

Page 19

4 2.0 General Information 2.1 The 8SA Saddle Machine is designed to rotate a 1 3/8”/35mm diameter 12” long oxy/fuel or plasma machine torch to cu

Page 20

5 Figure 1: Spacer Configuration for 40”, 42” & 48” pipe Table 1 – Spacer Bolt Part Identification 4.0 Installation of Saddle Machine o

Page 21

6 Picture 2 – Closing Boomer Figure 2: Boomer Assembly Part # 03-0108-006 Table 2 – Boomer Assembly Parts Identific

Page 22 - 8.0 Limitations

7 Figure 3: Torch Arm Part Number: 03-0101-001 Torch Carrier Assembly Part Number: 03-0100-002

Page 23 - 10.0 Condition of use

8 Picture 4 – Installation of the Wing Nut 5.0.3 Remove the Clamp from the (Figure 3 Item 3) from the torch Carrier Assembly (Fig. 3, Ite

Page 24 - 12.0 Warranty

9 5.1.1 Thread the Extension Plate Spacers (Figure 4 item 21) on to the Threaded Studs (Figure 5 item 19) located on the Ring Gear (Figure 5 item

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